China Best Sales High Torque Low Backlash 11kw Motor Planetary Gear Boxes (PAR180-P2-L2) cvt gearbox

Product Description

High Torque Low Backlash 11000W Motor Planetary Gear Boxes (PAR180-P2-L2)

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

1. The spiral bevel gear reversing mechanism realizes right angle steering output
2. The installation distance of spiral bevel gear pair can be adjusted, and the working sound is lower
3. The grinding bevel gear pair can be selected, and the working sound is more stable and quiet
4. Integrated design, high precision and high rigidity
5. The double support cage planet carrier structure has high reliability and is suitable for high-speed and frequent CZPT and reverse rotation
6. Compared with the corresponding square fuselage series, it has the same performance and higher cost performance
7. Coupling meter, more connection options, keyway can be opened
8. Helical gear transmission, low return clearance and more accurate positioning
9.Size range:140-180 mm
10.Ratio range:3-100
11.Precision range:3-5arcmin (P1); 5-8arcmin (P2)

Product Parameters

Specifications PAR140 PAR180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 9400 14500
Max. Axial Load N 4700 7250
Torsional Rigidity Nm/arcmin 47 130
Max.Input Speed rpm 6000 6000
Rated Input Speed rpm 3000 3000
Noise dB ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤5 ≤5
L2 arcmin ≤7 ≤7
P2 L1 arcmin ≤8 ≤8
L2 arcmin ≤10 ≤10
Moment Of Inertia Table L1 3 Kg*cm2 23.5 69.2
4 Kg*cm2 21.5 68.6
5 Kg*cm2 21.5 68.6
7 Kg*cm2 21.5 68.6
8 Kg*cm2 20.5 /
10 Kg*cm2 20.1 66.2
14 Kg*cm2 / 68.6
20 Kg*cm2 / 68.6
L2 25 Kg*cm2 6.88 23.8
30 Kg*cm2 7.1 22.2
35 Kg*cm2 6.88 22.2
40 Kg*cm2 6.88 22.2
50 Kg*cm2 6.88 22.2
70 Kg*cm2 6.88 22.2
100 Kg*cm2 6.34 21.6
Technical Parameter Level Ratio   PAR140 PAR180
Rated Torque L1 3 Nm 360 880
4 Nm 480 1100
5 Nm 480 1100
7 Nm 480 1100
8 Nm 440 /
10 Nm 360 1100
L2 14 Nm / 1100
20 Nm / 1100
25 Nm 480 1100
30 Nm 360 880
35 Nm 480 1100
40 Nm 480 1100
50 Nm 480 1100
70 Nm 480 1100
100 Nm 360 1100
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 20.8 41.9
L2 kg 26.5 54.8

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

Application: Manipulator Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 1838/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes

The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).

1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.

2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.

The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.

It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.

China Best Sales High Torque Low Backlash 11kw Motor Planetary Gear Boxes (PAR180-P2-L2)   cvt gearbox	China Best Sales High Torque Low Backlash 11kw Motor Planetary Gear Boxes (PAR180-P2-L2)   cvt gearbox
editor by CX 2023-11-16