Tag Archives: automatic gear

China factory High Precision Ratio 100: 1 Low Backlash Precision Planetary Gear Box automatic gearbox

Product Description

High Precision Ratio 100:1 Low Backlash Precision Planetary Gear Box

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Characteristics:
1.Right angle steering output realized by spiral bevel gear reversing mechanism
2.The installation distance of spiral bevel gear pair can be adjusted, and the working sound is lower
3.Grinding bevel gear pair can be selected, and the working sound is more stable and quiet
4.Integrated design, high precision and high rigidity
5.Double support cage planet carrier structure, high reliability, suitable for high-speed and frequent CHINAMFG and reverse rotation
6.Compared with the corresponding square fuselage series, it has the same performance and higher cost performance
7.Coupling design, more connection options, keyway can be opened
8.Helical gear transmission, low return clearance and more accurate positioning
9.Size range:140-180
10.Ratio range:3-100
11.Precision range:3-5arcmin (P1);5-8arcmin (P2)

Product Parameters

Specifications PAR140 PAR180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 9400 14500
Max. Axial Load N 4700 7250
Torsional Rigidity Nm/arcmin 47 130
Max.Input Speed rpm 6000 6000
Rated Input Speed rpm 3000 3000
Noise dB ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤5 ≤5
L2 arcmin ≤7 ≤7
P2 L1 arcmin ≤8 ≤8
L2 arcmin ≤10 ≤10
Moment Of Inertia Table L1 3 Kg*cm2 23.5 69.2
4 Kg*cm2 21.5 68.6
5 Kg*cm2 21.5 68.6
7 Kg*cm2 21.5 68.6
8 Kg*cm2 20.5 /
10 Kg*cm2 20.1 66.2
14 Kg*cm2 / 68.6
20 Kg*cm2 / 68.6
L2 25 Kg*cm2 6.88 23.8
30 Kg*cm2 7.1 22.2
35 Kg*cm2 6.88 22.2
40 Kg*cm2 6.88 22.2
50 Kg*cm2 6.88 22.2
70 Kg*cm2 6.88 22.2
100 Kg*cm2 6.34 21.6
Technical Parameter Level Ratio   PAR140 PAR180
Rated Torque L1 3 Nm 360 880
4 Nm 480 1100
5 Nm 480 1100
7 Nm 480 1100
8 Nm 440 /
10 Nm 360 1100
L2 14 Nm / 1100
20 Nm / 1100
25 Nm 480 1100
30 Nm 360 880
35 Nm 480 1100
40 Nm 480 1100
50 Nm 480 1100
70 Nm 480 1100
100 Nm 360 1100
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 20.8 41.9
L2 kg 26.5 54.8

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 1215/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes

Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:

Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.

Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.

Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.

Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.

China factory High Precision Ratio 100: 1 Low Backlash Precision Planetary Gear Box   automatic gearbox	China factory High Precision Ratio 100: 1 Low Backlash Precision Planetary Gear Box   automatic gearbox
editor by CX 2024-05-17

China Best Sales Best Price CZPT CZPT Brand New Marine Gear Box 40A Asship Engine Clutch automatic gearbox

Product Description

Product Description

 

 

Genuine Advance marine gearbox 120C engine transmission
 

       Marine Gearbox 120C possesses functions of speed reduction, ahead and astern clutching and bearing propeller thrust. It is designed of vertically offset and one-stage transmission, featuring in small in volume, light in weight and easy in dismantle & reassemble and maintain.

 

Best price marine engine use Advance 300 marine gear box

Marine gear box is an important equipment to transfer the power output of the main engine to the flywheel, propeller, steering gear, generator and other equipment. In the ship, the coordination of the gearbox and the engine plays a key role in ensuring that the ship can CZPT normally.
Marine gear box is composed of inlet and outlet shaft and transmission mechanism. The transmission mechanism is mainly composed of the main shaft, slave shaft and gear mechanism. The spindle, through a forced lubrication system, transfers the power of the engine to the gear mechanism, which transfers the power from the shaft to the ship’s equipment. The composition of Marine gear box is more complex, which requires the professional technology and strict quality control of manufacturers.

 

Product Parameters

 

 

Product Name

Advance marine gearbox 120C

Model

120C

Ratio

1.36-3.35

Weight

225KG

Warranty

1 Year

Delivery

By sea, by air, by express

Application

Marine

Package

Wooden box

 

 

Input speed 750-2500r/min
Reduction ratio 1.87,2.04,2.54
3
3.53
4.10,4.47,4.61
4.94
5.44
Control way Push-and-pull flexible shaft, electrically, pneumatically
Rated thrust 50KN
Center distance 264mm
L×W×H 786×930×864mm
Net weight 740kg
Flywheel 12V135,12V150,SAE18,16,14
Bell housing 12V135,12V150,SAE0,1

 

 

Product Components

 

WEICHAI MARINE ENGONE WP4C95-18 + ADVANCE GEARBOX 120C 1.5:1

 

Our Services

 

FAQ

 

FAQ
1.What is your warranty period?
Our warranty period is 1 year or 1200 working hours , whichever comes first(excluding damage to generator set spare parts due to incorrect manual operation)
2.Is your products the lowest price?
The price is based on the quality level and the order quantity.
We have different quality level products for buyers option.
3.What’s your delivery time?
Our standard delivery time is 20 to 30 days. If you have urgent demand, the delivery time will be shortened as needed. If you have special requirements , the delivery time will be longer.
4.Can machines be customized?
Yes. Our machines can be customized according to the specific requirements of customers.
5.What are your terms of payment?
T/T 30% as deposit , 70% before delivery. Before you pay, we will show you pictures of the products and packaging.
 

 

Company Profile

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Marine
Function: Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Samples:
US$ 120000/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetary gearbox

Considerations for Selecting Planetary Gearboxes for Aerospace and Satellite Applications

Selecting planetary gearboxes for aerospace and satellite applications requires careful consideration due to the unique demands of these industries:

  • Weight and Size: Aerospace and satellite systems demand lightweight and compact components. Planetary gearboxes with high power density and lightweight materials are preferred to minimize the overall weight and size of the equipment.
  • Reliability: Aerospace missions involve critical operations where component failure is not an option. Planetary gearboxes with a proven track record of reliability and durability are essential to ensure mission success.
  • High Efficiency: Efficiency is crucial in aerospace applications to optimize power usage and extend the operational life of satellites. Planetary gearboxes with high efficiency ratings contribute to energy conservation.
  • Extreme Environments: Aerospace and satellite systems are exposed to harsh conditions such as vacuum, extreme temperatures, and radiation. Planetary gearboxes need to be designed and tested to withstand these conditions without compromising performance.
  • Precision and Accuracy: Many aerospace operations require precise positioning and accurate control. Planetary gearboxes with minimal backlash and high precision gear meshing contribute to accurate movements.
  • Lubrication: Lubrication plays a vital role in aerospace gearboxes to ensure smooth operation and prevent wear. Gearboxes with efficient lubrication systems or self-lubricating materials are favored.
  • Redundancy and Fail-Safe: Some aerospace systems incorporate redundancy to ensure mission success even in case of component failure. Planetary gearboxes with built-in redundancy or fail-safe mechanisms enhance system reliability.
  • Integration: Planetary gearboxes need to be seamlessly integrated into the overall design of aerospace and satellite systems. Customization options and compatibility with other components are important factors.

Overall, selecting planetary gearboxes for aerospace and satellite applications involves a comprehensive evaluation of factors related to weight, reliability, efficiency, durability, environmental resistance, precision, and integration to meet the unique demands of these industries.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China Best Sales Best Price CZPT CZPT Brand New Marine Gear Box 40A Asship Engine Clutch   automatic gearbox	China Best Sales Best Price CZPT CZPT Brand New Marine Gear Box 40A Asship Engine Clutch   automatic gearbox
editor by CX 2024-05-16

China supplier High Precision Customized Alloy Steel Spiral Bevel Right Angle Gear Boxes best automatic gearbox

Product Description

Company Profile

 

 

Workshop

Detailed Photos

Product Description

 

Material Alloy Steel, Copper alloy(brass,silicon bronze,phosphor bronze,aluminum bronze,beryllium copper),Stainless Steel,Aluminum,Titanium, Magnesium, Superalloys,Molybdenum, Invar,,Zinc,Tungsten steel,incoloy,Nickel 200,Hastelloy, Inconel,Monel,ABS, PEEK,PTFE,PVC,Acetal.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Producing Equipment CNC machine,automatic lathe machine,CNC milling machine,lasering,tag grinding machine etc.
Drawing Format Pro/E, Auto CAD, CHINAMFG Works, UG, CAD/CAM, PDF
Managing Returned Goods With quality problem or deviation from drawings
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

Quality Control

Packaging & Shipping

Customer Reviews

FAQ

Q1:What kind of information do you need for quotation?
A: You can provide 2D/3D drawing or send your sample to our factory, then we can make according to your sample.

Q2: Can we CHINAMFG NDA?
A: Sure. We can CHINAMFG the NDA before got your drawings.

Q3: Do you provide sample?
A: Yes, we can provide you sample before mass order.

Q4: How can you ensure the quality?
A: We have profesional QC,IQC, OQC to guarantee the quality.

Q5: Delivery time?
A: For samples genearlly need 25 days. Mass production: around 30~45 days after receipt of deposit (Accurate delivery time
depends on specific items and quantities)

Q6: How about the transportation?
A: You can choose any mode of transportation you want, sea delivery, air delivery or door to door express.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine
Function: Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Four-Step
Customization:
Available

|

Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China supplier High Precision Customized Alloy Steel Spiral Bevel Right Angle Gear Boxes   best automatic gearbox	China supplier High Precision Customized Alloy Steel Spiral Bevel Right Angle Gear Boxes   best automatic gearbox
editor by CX 2024-04-26

China wholesaler SUS304 SUS316 Stainless Steel Metal Precision Lost Wax Casting Gear Box best automatic gearbox

Product Description

sus304 sus316 stainless steel metal precision lost wax casting gear box

Material available 1571, 1045, 16Mn,25CrMo,42CrMo, SS304, SS316, 17-4,Brass Ms58, Alu 6061,etc
Weight range 0.01-100kg
Surface treatment Shot-blast,zinc plate, nickle plate, black oxide, powder coat, brushing, mirror polishing, painting,etc
Surface finish Ra3.2-6.3 for silicasol casting, Ra12.5 or above for waterglass casting, sand casting
Certification ISO9001:2008
Inspection reports spectral Analysis, hardness, strength, dimensional layout, Magnetic particle,X-ray
Application industry auto, construction, medical, engineering, marine,railway,hardware
Process choices investment casting, sand casting, die casting, cnc machining, stamping, sheet metal, welding

Product Tour

We specialize in CNC machined parts,steel castings&forgings, iron&aluminum castings,
metal stamping, welding constructions, shaped fasteners,plastic injection. We have
been in this field since 2006.

Our factory’s View

Silicasol casting workshop and machining workshop. 

Quality Control

1. Projector 
2. Coat thickness tester
3. Roughness tester
4. HB&HRC
5. Height gauge
6. 3CMM
We have been working on 100% quality products. Not any compromise on quality. This is applied
in our manufacturing and inspection. We produce strictly acc to drawings and customer’s
requirements. Every production is controlled from upcoming to outgoing.

Packing&shipping

Packing types

1. air foil bag+wood box
2. antirust oil+wood box
3. air foil bag+carton+wood box or pallet
4. carton+wood box or pallet

Load types

1. LCL shipments: a couple of boxes loaded on truck and sent to port
2. FCL shipment: loaded into 1 full container

Why us

1. Manufacturer with strong relations with our manufacturing partners
2. 10+ years industry experience   
3. Excellent english communication
4. Honest, Reliable, Professional
5. Reasonable pricing, Service oriented

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Thermal Gravity Casting
Process: Lost Wax Casting
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Stainless Steel
Surface Preparation: Sand Blast
Samples:
US$ 700/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China wholesaler SUS304 SUS316 Stainless Steel Metal Precision Lost Wax Casting Gear Box   best automatic gearbox	China wholesaler SUS304 SUS316 Stainless Steel Metal Precision Lost Wax Casting Gear Box   best automatic gearbox
editor by CX 2024-02-05

China OEM Desboer High Precision Helical Gear Planetary Gearbox Economic Nhk Series Backlash≤ 3 Planetary Gearbox for Servo Motor automatic gearbox

Product Description

Product Description

The NHK series is an economic version with a round body design, an integrated sun gear motor shaft design, and high-strength deep groove ball bearings. Mainly used in injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.

 

Applicable industries:
Injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.

Product Name: High Precision Planetary Gedarbox
Product Series:NHK Series
Features:High precision,low noise,light weight
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

Advantages:

High precision

Low noise

Light-weight

Detailed Photos

 

 

Product Parameters

Frame  Model Ratio Nominal Maximum Emergency Nominal Maximum Permitted Permitted axial load Maximum Maximum Weight Moment Moment Moment
size output torque output torque stop torque input speed input speed radial load radial load axial load of inertia(≤Φ8) of inertia(≤Φ19) of inertia(≤Φ28)
  [Nm] [Nm] [Nm] [rpm] [rpm] [N] [N] [N] [N] [KG] [kgcm²] [kgcm²] [kgcm²]
115 single 3 120 225 500 3000 6000 1300 1500 4300 3900 8 3.3 5.3
4 120 330 625 3000 6000 1500 1700 4300 3901 2 4.1
5 180 330 625 3000 6000 1600 1900 4300 3902 1.6 3.6
6 180 330 625 3000 6000 1700 2000 4300 3903 1.3 3.3
7 180 330 625 3000 6000 1800 2100 4300 3904 1.1 3.2
8 180 330 625 3000 6000 1900 2300 4300 3905 1 3.1
9 120 225 500 3000 6000 1900 2400 4300 3906 0.98 3
10 120 225 500 3000 6000 2000 2500 4300 3907 0.95 3

Applicable Industries

 

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

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Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

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Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China OEM Desboer High Precision Helical Gear Planetary Gearbox Economic Nhk Series Backlash≤ 3 Planetary Gearbox for Servo Motor   automatic gearbox	China OEM Desboer High Precision Helical Gear Planetary Gearbox Economic Nhk Series Backlash≤ 3 Planetary Gearbox for Servo Motor   automatic gearbox
editor by CX 2024-02-02

China OEM Automatic Power Transmission Reducer Precision Planetary Gearbox for Gear Motors gearbox and motor

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

 

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China OEM Automatic Power Transmission Reducer Precision Planetary Gearbox for Gear Motors   gearbox and motor	China OEM Automatic Power Transmission Reducer Precision Planetary Gearbox for Gear Motors   gearbox and motor
editor by CX 2023-12-15