Tag Archives: car gearbox

China manufacturer 50mm High Precision Low Noise Micro Planetary Gearbox for Car Door Opener cycloidal gearbox

Product Description

FACTORY OVERVIEW

HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CHINAMFG technical team with more than 60 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.

OUR ADVANTAGES
 

We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 6 ,GB5 with good consistency. 

 

Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers. 

 

 

 

OUR CERTIFICATES
 

We are ISO 9001/14001,  ISO 13485 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.

OUR PARTNERS

 

 During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.

 

  

FAQ
 

 

– How do you guarantee the Quality of your products?
We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process.

– Do you offer custom-made service and technology support?
YES. We have our own design and development team. We are able to customize on drawings and samples from clients. Each of our engineers has many years of professional experience, we can provide technology support if you need.

– What do I need to offer for getting quotations?
Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment) and all the other related technical requirements including anual quantity, applications or samples, etc.. Then we will quote the best price within 24h.

– How can I know if your product is suitable for me?
Frist, you need to provide us your detailed requirements. The more details you can provide for your inquiry, the more precise solution we’re able to offer for your application. After you confirm the solutions, we will prepare the drawings for your double checking, and proceed with then sample making once we get your final approval. We will make sure each step will accurately and strictly meet your needs.

– How to pay the money?
We accept T/T in advance. Also we have different bank accounts for receiving money, like US dollors or RMB etc.

– How long is your delivery time?
The general delivery date is around 40-60 days, and we can achieve 30 days for delivering if you have special and urgent needs.
 

JOIN US!

We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CHINAMFG team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit. 

 

CHOOSE US FOR

Excellent & Reliable Quality

Efficient & Economical Solution

Customer-oriented Service

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Auto Parts, Smart Home, Industrial Automation
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearboxes: High Accuracy Benefits

Precision gearboxes provide numerous benefits in industries that demand high accuracy and reliability:

1. Exceptional Precision: Precision gearboxes offer extremely accurate motion control, making them ideal for applications where even slight deviations can lead to errors or product defects.

2. Minimized Backlash: These gearboxes are designed to minimize backlash, ensuring that changes in motion direction are promptly and accurately transferred without any play or lost motion.

3. Consistent Repeatability: Precision gearboxes enable consistent and repeatable positioning, critical for tasks that require the same motion to be performed multiple times with high precision.

4. Reduced Vibration: High-quality construction and precise engineering reduce vibration during operation, ensuring accurate performance even in vibration-sensitive applications.

5. Optimized Gear Design: Precision gearboxes feature advanced gear designs that maximize efficiency and minimize wear, resulting in reliable and long-lasting operation.

6. High Gear Ratios: Many precision gearboxes offer high gear ratios, allowing for fine adjustments and precise control even at low speeds, crucial in industries like microscopy and optical systems.

7. High Torque Transmission: In applications requiring high torque and accuracy, precision gearboxes efficiently transmit torque while maintaining precise motion control.

8. Automation and Robotics: Industries like manufacturing, assembly, and warehousing benefit from the accurate motion control provided by precision gearboxes in robotics and automated systems.

9. Metrology and Instrumentation: Precision gearboxes are used in precision measurement devices, ensuring accurate readings in tools such as coordinate measuring machines and scientific instruments.

10. Aviation and Aerospace: The aerospace industry relies on precision gearboxes for accurate control of aircraft control surfaces, landing gear systems, and instrumentation.

11. Medical Technology: In medical equipment like robotic surgery systems and imaging devices, precision gearboxes ensure precise movement and reliable performance.

12. Scientific Research: Research instruments such as particle accelerators and telescopes utilize precision gearboxes to maintain accurate motion for data collection and analysis.

By offering high accuracy, repeatability, and reliability, precision gearboxes play a pivotal role in industries that demand uncompromising precision and performance.

China manufacturer 50mm High Precision Low Noise Micro Planetary Gearbox for Car Door Opener   cycloidal gearbox	China manufacturer 50mm High Precision Low Noise Micro Planetary Gearbox for Car Door Opener   cycloidal gearbox
editor by CX 2024-04-29

China Standard High Precision Ratio 100: 1 Helical Gear Servo Motor Planetary Gearbox for Textile Machinery car gearbox

Product Description

Product Parameters

 

 

Product type   PLS60 PLS90 PLS115 PLS142 Reduction rqatio Number of stage

Rated output torque

N.M 30 75 150 400 3 1
40 100 200 560 4
50 110 210 700 5
37  62 148 450 8
27 45 125 305 10
77  120 260 910 12 2
68  110 210 780 15
77 120 260 910 16
77  110 260 910 20
68  110 210 780 25
77 120 260 910 32
68 110 210 780 40
37  62 148 450 64
27  45 125 305 100
Life Hour 30,000   
Instant stop torque N.M Two times of rated output torque  
 
Product type  PLS60 PLS90 PLS115 PLS142   Number of stage
max radial torque 3000  3900 4300 8200 N  
max axial torque 6000  9000 12000 19000 N  
Fullload efficiency 98 % 1
95 2
weight 3.0 4.3 9.0 15.4 kg 1
3.8 5.7 11.6 18.5 2
operating temperature -25ºC~+90ºC ºC  
IP lp65  
Lubirication type Lifetime lubrication  
Mounting type Any  
The max radial and axial torque work in the location of the center of output shaft when the out speed is 100RPM.

 

Detailed Photos

 

Application

 

 

Company Profile

 

Certifications

 

Packaging & Shipping

 

 

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Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

presicion gearbox

Industries and Machinery Using Precision Gearboxes

Precision gearboxes find applications in various industries that require accurate and reliable motion control:

1. Robotics and Automation: Precision gearboxes are essential for precise movement and positioning in robotic arms and automated systems.

2. Aerospace and Aviation: These industries demand high precision for flight control systems, landing gear mechanisms, and satellite deployment systems.

3. Medical Equipment: Precision gearboxes are used in medical imaging devices, robotic surgery systems, and other precision medical equipment.

4. Manufacturing: Industries such as CNC machining, 3D printing, and injection molding rely on precision gearboxes for accurate motion control and repeatability.

5. Semiconductor Manufacturing: Precision gearboxes are crucial in semiconductor fabrication equipment for accurate wafer positioning and manipulation.

6. Optics and Photonics: Precision gearboxes are used in devices like telescopes, laser systems, and optical positioning equipment.

7. Packaging and Labeling: These industries use precision gearboxes for accurate and consistent packaging and labeling processes.

8. Textile Machinery: Precision gearboxes ensure precise control in textile machines for weaving, knitting, and embroidery.

9. Printing and Paper Handling: Precision gearboxes contribute to accurate paper feeding and registration in printing and paper handling machines.

10. Automotive Manufacturing: Precision gearboxes are used in automated assembly lines for accurate component positioning and handling.

11. Oil and Gas Equipment: These industries require precision gearboxes for accurate valve control, drilling equipment, and positioning systems.

12. Renewable Energy: Precision gearboxes are used in solar tracking systems and wind turbine pitch control mechanisms.

These industries and many more benefit from the use of precision gearboxes to achieve the highest levels of accuracy, repeatability, and reliability in their machinery and equipment.

China Standard High Precision Ratio 100: 1 Helical Gear Servo Motor Planetary Gearbox for Textile Machinery   car gearbox	China Standard High Precision Ratio 100: 1 Helical Gear Servo Motor Planetary Gearbox for Textile Machinery   car gearbox
editor by CX 2024-04-25

China best Factory Direct Sales 1.5mm Pull-Back Type Car Gearbox Assembly Machine Toy Precision Gearbox Black Small and Medium Sized Toy sequential gearbox

Product Description

Factory Direct Sales 1.5mm Pull-back Type Car Gearbox
Assembly Machine Toy Precision Gearbox Black Small
And Medium Sized Toy

 

             This is a special fully automatic assembly machine for 1.5mm pull back
         gear box toys. It adopts the latest technology to assembly the bottom cover,
         small gearbox, gearbox, iron shaft and upper cover by fully automatic,which
         saves labor and improves work efficiency.
                The whole production line is from feeding, sorting, assembling, to optical fiber
         detection of accessories, rejecting defective products, and finally to the discharge
         of qualified finished products, realizing automatic production, stable and efficient,
         high compatibility, and can effectively improve market competitiveness.

 

Machine Size

L2666*W1960*H1952mm

Output

1700-1800pcs /hour

Voltage

220V

Power

10 KW

Control Mode

PLC Control

Fuselage material

Aluminium alloy

Special requirement

Different sizes are optional

 

       1. Automatically Delivering all the parts of iron wheel by vibration.

       2. The Diameter of the iron wheel could be 26.32.34.

       3. Adopts the latest technology to assembly all the parts by full automatically.

       4.Detecting the defective products by optical fiber accurately and automatically.

       5. Equipment with high production efficiency, and can have multiple machines  for 1 operator,
           effectively reducing manual operation costs.

 

1. Q: How is the after-sale service?
    A: We provide 1 year guaranty and technical support lifetime. All parts of the machine can be replaced for free within 1 year if broken. (excluding error operation)

2. Q: Is it difficult to install the machine?
    A: The work shop shore prepare full facility such as power and air compressor. For the first installation, our engineer will be sent to set machine and do the machine training as long as manual instruction. If the further problems come out, we can provide video instruction as well.

3. Q: What’s the machine lead time?
    A:  For the standard machines, we can delivery within 30 days. If it is customized by customer (OEM), the lead time is 35-55 days.
 

 

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Application: Machinery, Toy
Function: Speed Changing
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Four-Step
Customization:
Available

|

Customized Request

presicion gearbox

Industries and Machinery Using Precision Gearboxes

Precision gearboxes find applications in various industries that require accurate and reliable motion control:

1. Robotics and Automation: Precision gearboxes are essential for precise movement and positioning in robotic arms and automated systems.

2. Aerospace and Aviation: These industries demand high precision for flight control systems, landing gear mechanisms, and satellite deployment systems.

3. Medical Equipment: Precision gearboxes are used in medical imaging devices, robotic surgery systems, and other precision medical equipment.

4. Manufacturing: Industries such as CNC machining, 3D printing, and injection molding rely on precision gearboxes for accurate motion control and repeatability.

5. Semiconductor Manufacturing: Precision gearboxes are crucial in semiconductor fabrication equipment for accurate wafer positioning and manipulation.

6. Optics and Photonics: Precision gearboxes are used in devices like telescopes, laser systems, and optical positioning equipment.

7. Packaging and Labeling: These industries use precision gearboxes for accurate and consistent packaging and labeling processes.

8. Textile Machinery: Precision gearboxes ensure precise control in textile machines for weaving, knitting, and embroidery.

9. Printing and Paper Handling: Precision gearboxes contribute to accurate paper feeding and registration in printing and paper handling machines.

10. Automotive Manufacturing: Precision gearboxes are used in automated assembly lines for accurate component positioning and handling.

11. Oil and Gas Equipment: These industries require precision gearboxes for accurate valve control, drilling equipment, and positioning systems.

12. Renewable Energy: Precision gearboxes are used in solar tracking systems and wind turbine pitch control mechanisms.

These industries and many more benefit from the use of precision gearboxes to achieve the highest levels of accuracy, repeatability, and reliability in their machinery and equipment.

China best Factory Direct Sales 1.5mm Pull-Back Type Car Gearbox Assembly Machine Toy Precision Gearbox Black Small and Medium Sized Toy   sequential gearbox	China best Factory Direct Sales 1.5mm Pull-Back Type Car Gearbox Assembly Machine Toy Precision Gearbox Black Small and Medium Sized Toy   sequential gearbox
editor by CX 2024-04-16

China Best Sales Hot-Selling Nb Series 90mm Length Ratio 3-10 High Precision Planetary Gearbox for Servo Motor and Stepper Motor car gearbox

Product Description

Product Description

The NB090 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The NB090 series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NB090 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Detailed Photos

Our Advantages

High torque
High load
ultra-precision
Small size

Product Parameters

 

Segment number Single segment
Ratio i 3 4 5 6 7 8 9 10
 
Rated output torque Nm 120 130 150 140 133 110 95 95
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 14
Max.bending moment Nm 3250
Max.axial force N 1625
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥94%
Weight kg 3.7
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤60
Rotary inertia Kg·cm² 0.61 0.48 0.47 0.45 0.44

Applicable Industry

 

Certifications

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

 

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

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Warranty: 2 Years
Logo Printing: with Logo Printing
Size: NF100
Customized: Customized
Type: Gearbox
Material: Stainless Steel
Customization:
Available

|

Customized Request

presicion gearbox

Precision Gearboxes: High Accuracy Benefits

Precision gearboxes provide numerous benefits in industries that demand high accuracy and reliability:

1. Exceptional Precision: Precision gearboxes offer extremely accurate motion control, making them ideal for applications where even slight deviations can lead to errors or product defects.

2. Minimized Backlash: These gearboxes are designed to minimize backlash, ensuring that changes in motion direction are promptly and accurately transferred without any play or lost motion.

3. Consistent Repeatability: Precision gearboxes enable consistent and repeatable positioning, critical for tasks that require the same motion to be performed multiple times with high precision.

4. Reduced Vibration: High-quality construction and precise engineering reduce vibration during operation, ensuring accurate performance even in vibration-sensitive applications.

5. Optimized Gear Design: Precision gearboxes feature advanced gear designs that maximize efficiency and minimize wear, resulting in reliable and long-lasting operation.

6. High Gear Ratios: Many precision gearboxes offer high gear ratios, allowing for fine adjustments and precise control even at low speeds, crucial in industries like microscopy and optical systems.

7. High Torque Transmission: In applications requiring high torque and accuracy, precision gearboxes efficiently transmit torque while maintaining precise motion control.

8. Automation and Robotics: Industries like manufacturing, assembly, and warehousing benefit from the accurate motion control provided by precision gearboxes in robotics and automated systems.

9. Metrology and Instrumentation: Precision gearboxes are used in precision measurement devices, ensuring accurate readings in tools such as coordinate measuring machines and scientific instruments.

10. Aviation and Aerospace: The aerospace industry relies on precision gearboxes for accurate control of aircraft control surfaces, landing gear systems, and instrumentation.

11. Medical Technology: In medical equipment like robotic surgery systems and imaging devices, precision gearboxes ensure precise movement and reliable performance.

12. Scientific Research: Research instruments such as particle accelerators and telescopes utilize precision gearboxes to maintain accurate motion for data collection and analysis.

By offering high accuracy, repeatability, and reliability, precision gearboxes play a pivotal role in industries that demand uncompromising precision and performance.

China Best Sales Hot-Selling Nb Series 90mm Length Ratio 3-10 High Precision Planetary Gearbox for Servo Motor and Stepper Motor   car gearbox	China Best Sales Hot-Selling Nb Series 90mm Length Ratio 3-10 High Precision Planetary Gearbox for Servo Motor and Stepper Motor   car gearbox
editor by CX 2024-02-25

China best Vertical Type Modern reducer planetary gear speed reduction Gearhead electric motor Gearbox car gearbox

Product Description

Model Selection

 

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

Product Parameters

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

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Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation
Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China best Vertical Type Modern reducer planetary gear speed reduction Gearhead electric motor Gearbox   car gearbox	China best Vertical Type Modern reducer planetary gear speed reduction Gearhead electric motor Gearbox   car gearbox
editor by CX 2024-02-16

China best NEMA23 and NEMA24 Square Flange Gear Precision Transmission Reducer Planetary Gearbox for Stepper Motor car gearbox

Product Description

 

Product Description

The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF60-60mm Square FlangePlanetry Reducer  L1 4 25
5 28
7 20
10 10
L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor ∅ 8-14/ ∅38.1-2/∅F47.14-M4
Rated Input Speed (rpm) 1000/min
Max Input Speed (rpm) 2000/min
Backlash L1 ≤10 Arcmin
L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.75
L2 1
IP 54
Installation method Any installation method

 

Production Range

Here is our all products list. If you would like to know CHINAMFG type of planetary gearbox, please CLICKING PICTURE to view more details.  

 

42 Series Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:

L1: 4,5,7,10,

L2: 12,16,20,25,28,35,40,50,70

Frame Dimension: 42mm Input Flange

Gear Arrangement: Planetary Straight Teeth

60 Series Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Gear Arrangement: Planetary Straight Teeth

90 Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Teeth

Powder Metal Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Teeth

Right Angle Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,

L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Teeth

 

Application Field

Automatic Arms

 

Assembly Line

 

3D-Printer

 

Medical -Equipment

 

CNC Machine

 

Tapping Machine

 

Other Automation Devices

 

Why Choose Us

 

ZheJiang High Precision Gear Transmission Co., Ltd

 

 

 

Company Profile

 

 

ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CHINAMFG workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely. 

The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.

Teams

Certifications

FAQ

 

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A : Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

 

 

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Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Samples:
US$ 40/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

presicion gearbox

Industries and Machinery Using Precision Gearboxes

Precision gearboxes find applications in various industries that require accurate and reliable motion control:

1. Robotics and Automation: Precision gearboxes are essential for precise movement and positioning in robotic arms and automated systems.

2. Aerospace and Aviation: These industries demand high precision for flight control systems, landing gear mechanisms, and satellite deployment systems.

3. Medical Equipment: Precision gearboxes are used in medical imaging devices, robotic surgery systems, and other precision medical equipment.

4. Manufacturing: Industries such as CNC machining, 3D printing, and injection molding rely on precision gearboxes for accurate motion control and repeatability.

5. Semiconductor Manufacturing: Precision gearboxes are crucial in semiconductor fabrication equipment for accurate wafer positioning and manipulation.

6. Optics and Photonics: Precision gearboxes are used in devices like telescopes, laser systems, and optical positioning equipment.

7. Packaging and Labeling: These industries use precision gearboxes for accurate and consistent packaging and labeling processes.

8. Textile Machinery: Precision gearboxes ensure precise control in textile machines for weaving, knitting, and embroidery.

9. Printing and Paper Handling: Precision gearboxes contribute to accurate paper feeding and registration in printing and paper handling machines.

10. Automotive Manufacturing: Precision gearboxes are used in automated assembly lines for accurate component positioning and handling.

11. Oil and Gas Equipment: These industries require precision gearboxes for accurate valve control, drilling equipment, and positioning systems.

12. Renewable Energy: Precision gearboxes are used in solar tracking systems and wind turbine pitch control mechanisms.

These industries and many more benefit from the use of precision gearboxes to achieve the highest levels of accuracy, repeatability, and reliability in their machinery and equipment.

China best NEMA23 and NEMA24 Square Flange Gear Precision Transmission Reducer Planetary Gearbox for Stepper Motor   car gearbox	China best NEMA23 and NEMA24 Square Flange Gear Precision Transmission Reducer Planetary Gearbox for Stepper Motor   car gearbox
editor by CX 2024-01-15

China Best Sales Heavy Load Large Torque Roller Press Machine Gear Reducer Mixer Planetary Gearbox car gearbox

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

Heavy Load Large Torque Roller Press Machine Gear Reducer Planetary Gearbox

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Adopts modular design, which can be changed and combined according to customer requirements;

Adopts involute planetary gear transmission, uses internal and external meshing and power splitting;

The gears are all treated by carburizing and quenching to obtain a high-hard wear-resistant surface.

After heat treatment, the gears are all ground, which reduces noise and improves the efficiency and service life of the whole machine.

Light weight, small volume, large transmission ratio range, high efficiency, stable operation, low noise and strong adaptability.

Product Parameters

 

Size

Type

Transmission Ratio

Type

Transmission Ratio

 

 

9/10/11/12/13/14/
15/16/17/18/19/20
/21/22/23/24/25/26
/27/28/29/30/31/
32/33/34

P2NA/P2NB/
P2NC/P2ND

25/28/31.5/40

P3NA/P3NB/P3NC/P3ND

140/160/180/
200/225/250/280

N=Coaxial

S=Helical gear

L=Bevel gear

K=Bevel-helical A=Hollow shaft with shrink disc

B=Solid shaft with parallel key

C=Hollow shaft with involute splines

D=Solid shaft with involute splines

P2SA/P2SB/
P2SC/P2SD

45/50/56/63
/71/80/90/100/
112/125

P3SA/P3SB/P3SC/P3SD

280/315/355/400
/450/500/560/630/
710/800/900

P2LA/P2LB/
P2LC/P2LD

31.5/40/45/50
/56/63/71/80
/90/100

P3KA/P3KB/P3KC/P3KD

560-4000

P2KA/P2KB/
P2KC/P2KD

112/125/140/160/
180/200/
225/250/320/360/
400/450/500/560

 

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. 

Detailed Photos

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Manufacturing Plant
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|

Order Sample

Roller Press Gear Reducer Planetary Gearbox
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Considerations for Selecting Size and Gear Materials in Planetary Gearboxes

Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:

1. Load and Torque Requirements: Evaluate the anticipated load and torque that the gearbox will experience in the application. Select a gearbox size that can handle the maximum load without exceeding its capacity, ensuring reliable and durable operation.

2. Gear Ratio: Determine the required gear ratio to achieve the desired output speed and torque. Different gear ratios are achieved by varying the number of teeth on the gears. Select a gearbox with a suitable gear ratio for your application’s requirements.

3. Efficiency: Consider the efficiency of the gearbox, which is influenced by factors such as gear meshing, bearing losses, and lubrication. A higher efficiency gearbox minimizes energy losses and improves overall system performance.

4. Space Constraints: Evaluate the available space for installing the gearbox. Planetary gearboxes offer compact designs, but it’s essential to ensure that the selected size fits within the available area, especially in applications with limited space.

5. Material Selection: Choose suitable gear materials based on factors like load, speed, and operating conditions. High-quality materials, such as hardened steel or specialized alloys, enhance gear strength, durability, and resistance to wear and fatigue.

6. Lubrication: Proper lubrication is critical for reducing friction and wear in the gearbox. Consider the lubrication requirements of the selected gear materials and ensure the gearbox is designed for efficient lubricant distribution and maintenance.

7. Environmental Conditions: Assess the environmental conditions in which the gearbox will operate. Factors such as temperature, humidity, and exposure to contaminants can impact gear material performance. Choose materials that can withstand the operating environment.

8. Noise and Vibration: Gear material selection can influence noise and vibration levels. Some materials are more adept at dampening vibrations and reducing noise, which is essential for applications where quiet operation is crucial.

9. Cost: Consider the budget for the gearbox and balance the cost of materials, manufacturing, and performance requirements. While high-quality materials may increase initial costs, they can lead to longer gearbox lifespan and reduced maintenance expenses.

10. Manufacturer’s Recommendations: Consult with gearbox manufacturers or experts for guidance on selecting the appropriate size and gear materials. They can provide insights based on their experience and knowledge of various applications.

Ultimately, the proper selection of size and gear materials is vital for achieving reliable, efficient, and long-lasting performance in planetary gearboxes. Taking into account load, gear ratio, materials, lubrication, and other factors ensures the gearbox meets the specific needs of the application.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China Best Sales Heavy Load Large Torque Roller Press Machine Gear Reducer Mixer Planetary Gearbox   car gearbox	China Best Sales Heavy Load Large Torque Roller Press Machine Gear Reducer Mixer Planetary Gearbox   car gearbox
editor by CX 2024-01-10

China high quality Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox car gearbox

Product Description

Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox

 

Company Profile

We are a professional company engaged in the R&D, design, and manufacturing of gearboxes. The company has introduced a number of sophisticated production and testing equipment. We have successfully developed 800Nm-11200Nm planetary gearboxes for construction machinery, special planetary gearboxes for mixers, special planetary gearboxes for buildings, special reducers for mines, wind power reducers, hydraulic rotary, winch series, gearboxes for rolling mills, and other series of gearboxes with hundreds of thousands of specifications. The products have been widely used in building materials, metallurgy, engineering machinery, hoisting, shipping, chemical, pharmaceutical, electric power, and other supporting units and engineering projects.
Since its establishment, the company has been accelerating the pace of scientific and technological innovation and independent brand construction to build its core competitiveness with new thinking and new manufacturing awareness.

Our Equipments

Certification

Packaging and Shipment 

Product Description

Agricultural gearbox:
Flail mower gearbox, rotary tiller gearbox, lawn mower gearbox, rotary cutter gearbox, agricultural sprayer gearbox, post hole digger gearbox, feed mixer gearbox, rotary mower gearbox, gearbox for circular saws, irrigation reels gearbox, agricultural generator gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, manure spreader gearbox, rotary rakes gearbox, hay tedders gearbox, micro tiller gearbox, cutter bars gearbox, fertilizer mixer gearbox, agitators gearbox for sewage, round baler gearbox, snowblower gearbox

Planetary gearbox:

–Gear speed reducer for tracked vehicle
–Gear speed reducer for winch
–Planetary gear reducer for wheeled vehicle
–Planetary slewing drive
–Planetary gear reducer for wind turbines
–Inline planetary gear reducer
–Right angle gear drive
–Planetary gearbox feed mixer drive

Industrial gearbox
Worm gearbox : RV series, WP series, SWL series screw jack, VF series 

Helical gearbox : R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox

Cycloidal gearboxes:   BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type
High precision planetary gearbox

 

 

Application

 

Agriculture & Forestry Industry & Mining Food Processing
  • Sprayer
  • Wheel Harvester
  • Crawler Harvester
  • Feed Mixer
  • Forestry Machinery

 

  • Earthwork
  • Construction
  • Concrete
  • Road Construction
  • Crushing, Grinding, & Raw Material Processing
  • Mud Treatment
  • Grain, processing & milling
  • Baking processing
  • Fruit, vegetable & beverage processing

 

Transport Maritime Affairs Wind Energy
  • Road vehicles
  • Warehouse and raw material handling
  • Off-highway vehicles
  • Access and aerial platform
  • Warehouse and raw material handling
  • Automatic storage
  • Airport equipment
  • Logistics and industrial cranes
  • Mobile crane
  • Dredging vessel
  • Offshore construction vessel
  • Work vessels and tugs
  • Offshore platform
  • Merchant ship
  • Pipe laying machine and cable laying machine

 

 

 

  • Wind turbine
  • yaw
  • pitch

 

 

The installation and dimensions of the planetary gearbox are designed in strict accordance with the requirements of Italian and American manufacturers so that they can be interchanged with the following series of planetary gearboxes. Performance and connection dimensions. They are ideal substitutes for these brands.

trasmital bonfiglioli, revini riduttori, rexroth, CHINAMFG riduttori, rossi, zollern 

 

 

Related Products–Transmission parts

Drive shafts

 

 

For more reducers and mechanical accessories, please click here to view

 

 

 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless

presicion gearbox

Precision Gearboxes: High Accuracy Benefits

Precision gearboxes provide numerous benefits in industries that demand high accuracy and reliability:

1. Exceptional Precision: Precision gearboxes offer extremely accurate motion control, making them ideal for applications where even slight deviations can lead to errors or product defects.

2. Minimized Backlash: These gearboxes are designed to minimize backlash, ensuring that changes in motion direction are promptly and accurately transferred without any play or lost motion.

3. Consistent Repeatability: Precision gearboxes enable consistent and repeatable positioning, critical for tasks that require the same motion to be performed multiple times with high precision.

4. Reduced Vibration: High-quality construction and precise engineering reduce vibration during operation, ensuring accurate performance even in vibration-sensitive applications.

5. Optimized Gear Design: Precision gearboxes feature advanced gear designs that maximize efficiency and minimize wear, resulting in reliable and long-lasting operation.

6. High Gear Ratios: Many precision gearboxes offer high gear ratios, allowing for fine adjustments and precise control even at low speeds, crucial in industries like microscopy and optical systems.

7. High Torque Transmission: In applications requiring high torque and accuracy, precision gearboxes efficiently transmit torque while maintaining precise motion control.

8. Automation and Robotics: Industries like manufacturing, assembly, and warehousing benefit from the accurate motion control provided by precision gearboxes in robotics and automated systems.

9. Metrology and Instrumentation: Precision gearboxes are used in precision measurement devices, ensuring accurate readings in tools such as coordinate measuring machines and scientific instruments.

10. Aviation and Aerospace: The aerospace industry relies on precision gearboxes for accurate control of aircraft control surfaces, landing gear systems, and instrumentation.

11. Medical Technology: In medical equipment like robotic surgery systems and imaging devices, precision gearboxes ensure precise movement and reliable performance.

12. Scientific Research: Research instruments such as particle accelerators and telescopes utilize precision gearboxes to maintain accurate motion for data collection and analysis.

By offering high accuracy, repeatability, and reliability, precision gearboxes play a pivotal role in industries that demand uncompromising precision and performance.

China high quality Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   car gearbox	China high quality Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   car gearbox
editor by CX 2024-01-09

China Standard Precision Cycloidal Cyclo Planetary Gear Motor Drive CZPT Reducer Gearbox China Manufacturer Industrial Wholesale car gearbox

Product Description

                              SC Transmission Cycloidal gearbox Cyclo Drivecyc lo gear box drive motor speed reducer gearboxes planetary CHINAMFG power industrial transmission best price manufacture Cycloidal gearbox

Product Description

 

Cyclo Drive are unsurpassed where drive technology is concerned.  The Cyclo drive is superior to traditional gear mechanisms, since it only operates with rolling force and is not exposed to shear forces.  By comparison with gears with contact loads, Cyclo drives are more resistant and can absorb extreme shock loads by means of uniform load distribution over the power transmitting components.  Cyclo drives and Cyclo drive geared motors are characterized by their reliability, long service life and outstanding efficiency, even under difficult conditions.

Applications:Conveyor systems,Food and sugar industry,Mixers and agitators,Metalworking machines,Water treatment plants,Recycling plants,Poultry Processing Equipment,Sawmills and woodworking machines,Rolling mills,Construction machinery,Paper industry

Cycloidal Reducer 
Power range:0.12-90KW
Transmission ration range:7-650000
Output torque(Kn.m):top to 30
 

Product Parameters

 

 

Company Profile

FAQ

 

Shipping

Application: Motor, Machinery, Agricultural Machinery
Gear Shape: Bevel Gear
Step: Single-Step
Type: Worm Reducer
Motor: Can Be Matched with The Motor
Ratio: 7-650000
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes

Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:

Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.

Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.

Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.

Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.

China Standard Precision Cycloidal Cyclo Planetary Gear Motor Drive CZPT Reducer Gearbox China Manufacturer Industrial Wholesale   car gearbox	China Standard Precision Cycloidal Cyclo Planetary Gear Motor Drive CZPT Reducer Gearbox China Manufacturer Industrial Wholesale   car gearbox
editor by CX 2023-10-10

China best Epb Electronic Parking Actuator 9V 20nm 30rpm High Torque Low Noise Planetary Gearbox Micro Reducer Motor for Car Braking System gearbox definition

Product Description

EPB Electronic Parking Actuator 9v 20NM 30rpm high torque low noise planetary gearbox micro reducer motor for car braking system

 
Product Description:

Electric Park Brake (EPB) Motor

Voltage
9-16V
Load Speed
30±5RPM
No-load Speed
300±10%rpm
Reduction Ratio
120-160
Noise
65dB MAX (test in 50cm)
Direction of Rotation
cc&ccw
Max Rated Torque
20N.m

 

Product Description

The gear motor for the electric park brake (EPB) is designed and developed for designated customers. This is only the showcase. Besides selling standard products, CZPT can provide design, research and manufacture for customers based on their specific needs as well. With its benefits of small size, low noise level, high torque, quick response, and long service life, the EPB actuator made by CZPT has always be the ideal choice of manufacture.

Based on the analysis of the electric park brake system, we modify the gear tooth profile to make it respond in a short time and realize high torque under the large current. To achieve low noise and high torque with a small volume, the CZPT gear motor comes to reduce the impact of noise and vibration on the gear module performance.

above specifications just for reference and customizable according to requirements.
 

product details show:

To solve this problem, we try to add an intelligent self-locking function to the circuit breaker controller of the electronic meter. Taking into account that the internal space of the smart controller of the electric meter is relatively small, the gear motor should drive the stable operation of the loop control system in a limited space, and it is only allowed to rotate in the specified direction and cannot go backwards. We use 10mm planetary gearheads and turbine inserts to be injected into the loop controller gearbox, so that the transmission structure has the characteristics of small size, large torque and can meet the needs of self-locking function. The loop controller gearbox in this scheme can realize the reverse self-locking of the electric meter, which can only transmit the power of the active end of the motor without responding to the external load, thereby isolating the external load from the smart meter’s own mechanism. In case of possible damage, the smart meter can be stopped at the gear motor (also called the gear motor of the loop controller) to increase the service life of the smart meter, solve the problem of data loss when the power is suddenly cut off, and protect the safety of the data.

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Our Services:

  • ODM & OEM
  • Gearbox design and development
  • Related technology support

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Company Information:

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

 

1) Competitive Advantages

  • 1) Competitive Advantages
    17+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…
 

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry 

Application: Motor, Machinery, Toy, Agricultural Machinery, Car, Smart Meter
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Customize
Gear Shape: Conical – Cylindrical Gear
Step: Customize
Customization:
Available

|

Customized Request

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:

  • High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
  • Compact Design: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
  • Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
  • High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
  • Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
  • Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
  • Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.

By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.

planetary gearbox

Differences Between Inline and Right-Angle Planetary Gearbox Configurations

Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:

Inline Planetary Gearbox:

  • Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
  • Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
  • Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
  • Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
  • Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.

Right-Angle Planetary Gearbox:

  • Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
  • Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
  • Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
  • Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
  • Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.

Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China best Epb Electronic Parking Actuator 9V 20nm 30rpm High Torque Low Noise Planetary Gearbox Micro Reducer Motor for Car Braking System   gearbox definition		China best Epb Electronic Parking Actuator 9V 20nm 30rpm High Torque Low Noise Planetary Gearbox Micro Reducer Motor for Car Braking System   gearbox definition
editor by CX 2023-10-09