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China manufacturer Precision Electric AC Gear Motor 3 Stage Single Speed Helical Transmission Reduction Gearbox with Good quality

Product Description

Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

Product Details

1. K series helical bevel gearbox:

GK serial is helical bevel type gearboxes, output shafts of GK series geared motors are vertical to input shafts. Each unit consists of 2 stages helical gears and 1 stage bevel gears.

2.Technical data:

Gear unit reduction ratio

3.98 to 197.37

Multi-stage gear unit reduction ratio

94 to 32625

Output torque

125 to 5) (also in reduced backlash version)

Motor power range

0.12 to 200 (0.16 to 268)

3.Different types:

Type

GK39

GK49

GK59

GK69

GK79

GK89

GK99

GK109

GK129

Structure form

K KA KF KAF KAZ KAT KAB

Input power(KW)

0.18-3

0.18-3

0.18-5.5

0.18-5.5

0.37-11

0.75-22

1.1-30

3-45

7.5-90

Transmission ratio

5.36-106.38

5.81-131.87

5.81-131.87

7.14-144.79

7.24-192.18

7.19-197.37

8.95-176.05

8.74-1410.46

8.68-146.07

Allowable torque(N.m)

200

400

600

820

1550

2700

4300

8000

13000

4. First rate equipment

1>Our gear grinding workshop equipped with German Niles gear grinding machines.
2>Performance testing bench for large whole-set gear cases.
3>German P26 gear tester
4>Coordinate measuring machine

Our helical gearmotors of the series R are ideally suited for a multitude of applications. Thanks to our consistent modular system, the helical gearmotors of the series R offer you many combination options. The helical gearmotors of the series R come in either a foot or flange-mounted design making a range of assembly options possible. Especially when you are looking for a space-saving drive solution.

 

Characteristics Features

Low backlash gearmotor designed with flexible and modular concept.

Small size and large center distance transmission structure, with 10% higher torque transmission capacity and load shock resistance.

The FEA design of the casting housing, which improves the running stability by 30% and effectively reduces the noise of the whole machine.

The large-modulus gear design and enhanced bearing arrangement ensure higher reliability and longer service life.

Up to 95% modular design, faster production and logistics cycles.

Higher power density can save you mounting space and the overall structure is more compact.

High reliability and long design life can effectively reduce your use and maintenance costs.

 

Model TYPE

 

R / RF / RX

TYPE SIZE

 

19 /29 / 39 ….. 169 /179

TORQUE RANGE

[Nm]

 

RATIO RANGE

 

1.65 ~ 27001

POWER RANGE

KW

0.12 ~ 160

 

Mounting Arrangements Description

M1-horizontally mounted motor,unit base is at bottom.

M2-motor is vertically mounted downwards.

M3-horizontally mounted motor,unit base is top.

M4-motor is vertically mounted upwards.

M5-horizontally mounted motor,if placed on M1 position,left side 

of unit turns to bottom(view point:towards from motor side).

M6-horizontally mounted motor,if placed on M1 position,left side 

of unit turns to top(view point:towards from motor side)

 

 

Typical application

conveyor belt, Transportation of packaged products, vertical conveyor

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Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 9/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

presicion gearbox

Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes

Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:

Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.

Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.

Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.

Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.

China manufacturer Precision Electric AC Gear Motor 3 Stage Single Speed Helical Transmission Reduction Gearbox   with Good quality China manufacturer Precision Electric AC Gear Motor 3 Stage Single Speed Helical Transmission Reduction Gearbox   with Good quality
editor by CX 2024-02-03

China factory Industrial Planetary Gearbox Gearing Arrangement Electric Motor Gearbox Coaxial Compact Gearbox with Hot selling

Product Description

Product Description

Industrial Planetary Gearbox Gearing Arrangement electric motor gearbox coaxial compact gearbox

P Series Planetary Gearbox adopts the involute planetary gear transmission with inner mesh, outer mesh and divided power employed reasonably. So the series has the features of light weight, small volume, high transmission ratio, high efficiency, smooth rotation, low noise and good applicability.
Application:
P Series Planetary Gearbox is widely used in many industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic, etc.

P series planetary gearbox with good prices
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably. 

2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,  
high efficiency, smooth rotation, low noise and good applicability. 

3.P series is widely used in industries such as metallurgy,  mining,  hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.

Detailed Photos

 4.Technical Data

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage
Horizontal
Vertical

 
 
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Types: P2N,P2L,P2S,P2K,P3N,P3S,P3K
 

 6.Features

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

P series planetary gearbox with good prices
 
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units;
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units;
P3S-Helical,3-stage planetary gear units;
P3K-Bevel-helical,3-stage planetary gear units;
 

Product Parameters

Product description:

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

Certifications

 

Packaging & Shipping

Company Profile

Our Advantages

 

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more than 1 hundred models and thousands of specifications

2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome you contact me if you are interested in our product.
Our team will support any need you might have.

Application: Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes

The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).

1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.

2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.

The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.

It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.

China factory Industrial Planetary Gearbox Gearing Arrangement Electric Motor Gearbox Coaxial Compact Gearbox   with Hot selling		China factory Industrial Planetary Gearbox Gearing Arrangement Electric Motor Gearbox Coaxial Compact Gearbox   with Hot selling
editor by CX 2023-10-10