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China supplier P2saz-36-80 High Torque P Series Planetary Gearboxes with Foot Dimensions best automatic gearbox

Product Description

 

Product Name

Best price of P series planetary gearbox for concrete mixer

Series

gear reducer

Application

Power Tranmission

Bearing

China Top brand HRB,LYC,ZWZ or other brands requested, CZPT

Used

industry machinery

 

Product Description

 

1.P series planetary gear reducer is widely used in metallurgy , mining, lifting and transport , electricity, energy , building
materials, light industry, transportation and other industrial sectors.

2. P series planetary gear involute planetary gear transmission , within a reasonable use, external gear , power split .

3. The planetary gear modular design changes can be combined according to customer requirements.

4.Carburized gears are used to obtain high- hard wear-resistant surface , all the heat treatment after grinding gear teeth ,
reduce noise , improve the overall efficiency and service life.

5. Hight quality gear reducer , small transmission ratio range , high efficiency, smooth operation, low noise adaptability and
other characteristics .

1 . Input: concentric shaft input , the helical gear input , bevel – helical gear input, bevel gear input.

2 . Output: the splined inner, hollow shaft shrink disc, splined outer, CZPT shaft flat key .

3.The planetary gear involute planetary gear transmission, within a reasonable use of external gear, power split. Therefore,light weight, small size, transmission ratio range, high efficiency, smooth operation, low noise, strong adaptability and other
characteristics.

4 . Box with ductile iron, greatly improving cabinet rigidity and shock resistance.

5 . Modular design , according to customer requirements to change the combination types .

6 . The installation forms : horizontal and vertical installation, torque arm mounting

7 . Combined with R series , K series to get greater ratio .
 

Company Profile

Certifications

Packaging & Shipping

FAQ

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Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100000/Piece
1 Piece(Min.Order)

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Request Sample

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

In planetary gearboxes, the arrangement of shafts plays a crucial role in determining the gearbox’s overall structure and functionality. The two common shaft arrangements are coaxial and parallel configurations:

Coaxial Shaft Arrangement: In a coaxial arrangement, the input shaft and output shaft are positioned along the same axis, resulting in a compact and streamlined design. The planetary gears and other components are aligned concentrically around the central axis, allowing for efficient power transmission and reduced space requirements. Coaxial planetary gearboxes are commonly used in applications where space is limited, and a compact form factor is essential. They are often employed in robotics, automotive systems, and aerospace mechanisms.

Parallel Shaft Arrangement: In a parallel arrangement, the input and output shafts are positioned parallel to each other but on different axes. The planetary gears are aligned in a way that allows the power to be transmitted from the input shaft to the output shaft via a combination of meshing gears. This arrangement allows for a larger gear diameter and higher torque transmission capabilities. Parallel planetary gearboxes are often used in applications requiring high torque and heavy-duty performance, such as industrial machinery, construction equipment, and material handling systems.

The choice between coaxial and parallel shaft arrangements depends on the specific requirements of the application. Coaxial configurations are favored for compactness and efficient power transmission, while parallel configurations excel in handling higher torque and heavy loads. Both arrangements offer distinct advantages and are chosen based on factors like available space, torque demands, load characteristics, and overall system design.

planetary gearbox

The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance

Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:

Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.

Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.

Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.

Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.

Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.

planetary gearbox

Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes

Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:

1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.

2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.

3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.

4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.

5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.

6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.

7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.

8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.

By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.

China supplier P2saz-36-80 High Torque P Series Planetary Gearboxes with Foot Dimensions   best automatic gearbox	China supplier P2saz-36-80 High Torque P Series Planetary Gearboxes with Foot Dimensions   best automatic gearbox
editor by CX 2024-04-22

China high quality High Precision Shaft Type Series Spiral Bevel Planeray Gearboxes Gt-R1 with high quality

Product Description

High Precision Spiral Bevel Planetary Gearboxes
GT 060 L 1 S1
Reducer Series Code Reducer Frame Output Number Model Gear Ratio Output Shaft Type
GT Series 075 – External diameter Φ75mm
090 – External diameter Φ90mm
110 – External diameter Φ110mm
140 – External diameter Φ140mm
170 – External diameter Φ170mm
210 – External diameter Φ210mm
240 – External diameter Φ240mm
L  L1  R1  H  C 
LM  RM  4M
FL  FL1  FR1  FH  FC
Single Stage: i= 1
Double Stage: i= 3  4  5  6  7  8  9  10
Three Stage: i= 12  15  16  20  25  28  30  40  45  50  60  70  80  90  100
S1 – Smooth Output Shaft
S2 – Output Shaft With Key

Specification Stage Ratio GT075-L GT090-L GT110-L GT140-L GT170-L GT210-L GT240-L
GT075-L1 GT090-L1 GT110-L1 GT140-L1 GT170-L1 GT210-L1 GT210-L1
GT075-R1 GT090-R1 GT110-R1 GT140-R1 GT170-R1 GT210-R1 GT240-R1
GT075-H GT090-H GT110-H GT140-H GT075-H GT210-H GT240-H
GT075-C GT090-C GT110-C GT140-C GT170-C GT210-C GT240-C
GT075-LM GT090-LM GT110-LM GT140-LM GT170-LM GT210-LM GT240-LM
GT075-RM GT090-RM GT110-RM GT140-RM GT170-RM GT210-RM GT240-RM
GT075-4M GT090-4M GT110-4M GT140-4M GT170-4M GT210-4M GT240-4M
Rated Output Torque  Nm 1 1 45 78 150 360 585 1300 2150
Max Acceleration Torque Nm 1 1 1.5 Times of Nominal Output Torque
Max Acceleration Input Speed rpm 1 1 6500 5500 4500 3500 3000 2200 2000
Standard Backlash arcmin 1 1 ≤6
The Input Shaft to Allow Radial Force N 1 1 950 1450 2100 2700 3800 7800 9600
The Input Shaft to Allow Axial Force N 1 1 425 725 1050 1350 1900 3900 4800
The Output Shaft to Allow Radial Force N 1 1 1100 1700 2700 4800 6600 11500 16000
The Output Shaft to Allow Axial Force N 1 1 550 850 1350 2400 3300 5750 8500
Rotational Inertia KG•cm² 1 1 1.3 3.16 7.7 23.57 58.99 195.4 369.34
Operation Life hr 1 1 20000
Efficiency % 1 1 ≥98%
Application Temperature ºC 1 1  -30°C~+100°C
Lubricating   1 1 Life Time Lubrication
Operation Noise dB(A) 1 1 ≤70 ≤74 ≤76 ≤77 ≤78 ≤80 ≤82

Taibang Motor Industrial Group Co., Ltd. is a professional manufacturer which combined with series gear transmission products of design, manufacture, and sale promotion. 
occupied more than 30,000 square meters, had more than 1000 workers, and more than 200 sets of advanced equipment,
operated strictly according to ISO9000 Quality management system.
• provide you with more than just high-performance products, more industry users tailored package of application solutions,
• based on corporate issues, to provide users with the most suitable products, the most suitable solution.
• Lead customer innovation through the products and service, help the customer realize the maximum benefit.
• 1995: CHINAMFG Company and the Ministry of Aerospace, Peking University,
               and scientific research experts jointly established a micro-micro motor manufacturing company
• 2000: CHINAMFG established a branch in HangZhou, ZHangZhoug
• 2005: ZHangZhoug CHINAMFG Motor Industry Co., Ltd. established HangZhou ZheJiang State-owned Industrial Co., Ltd.
• 2012: Established ZheJiang CHINAMFG Automobile Co., Ltd.
• 2014: Approved the new factory site of the second phase of the HangZhou National Economic Park in ZHangZhoug Province,
               which is expected to be completed and put into operation in 2018
• 2018:  A new 120,000 square CHINAMFG automated production base

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 2
Certification: ISO9001, CCC
Customization:
Available

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Customized Request

presicion gearbox

Precision Gearbox: Enhancing Mechanical Systems

A precision gearbox is a specialized type of gearbox designed to offer exceptionally accurate and controlled motion in mechanical systems. It enhances mechanical systems in several ways:

1. Accurate Positioning: Precision gearboxes provide precise and repeatable positioning, making them ideal for applications requiring tight tolerances and accurate alignment.

2. Reduced Backlash: Backlash, which is the play between gear teeth, is minimized in precision gearboxes, ensuring minimal lost motion and improved accuracy.

3. High Gear Ratio: Precision gearboxes often feature high gear ratios, enabling fine adjustments and controlled motion even in systems with high torque requirements.

4. Smooth Operation: With minimal vibration and noise, precision gearboxes offer smooth and stable operation, crucial for applications requiring consistent movement.

5. High Torque Transmission: Precision gearboxes are capable of transmitting high levels of torque efficiently and accurately, making them suitable for heavy-duty applications.

6. Optimized Efficiency: Precision gearboxes are engineered to reduce friction losses and energy waste, resulting in improved overall system efficiency.

7. Customization: These gearboxes can be customized for specific applications, allowing engineers to tailor gear ratios, sizes, and configurations to match the system’s requirements.

8. Automation and Robotics: Precision gearboxes are vital components in automation and robotics, where precise movement and positioning are critical for tasks such as assembly, inspection, and handling.

9. Instrumentation: In scientific and analytical instruments, precision gearboxes ensure accurate movement of components, contributing to the precision and reliability of measurements.

10. Aerospace and Defense: Precision gearboxes are used in aerospace and defense applications, where accurate motion and high reliability are essential for tasks such as satellite positioning and guidance systems.

By providing accuracy, stability, and optimized performance, precision gearboxes are fundamental in enhancing the functionality and efficiency of various mechanical systems across industries.

China high quality High Precision Shaft Type Series Spiral Bevel Planeray Gearboxes Gt-R1   with high quality China high quality High Precision Shaft Type Series Spiral Bevel Planeray Gearboxes Gt-R1   with high quality
editor by CX 2024-04-17