Tag Archives: motor reduction gearbox

China supplier High Precision Planetary Gearbox High Precision Planetary Reducer Motor Reduction Gearbox Speed Increase Gearbox cycloidal gearbox

Product Description

 

Product name Precision Planetary Reducer
Model No. AB42-AB220
Layout form Planetary structure
Speed ratio 3-512
Output torque 20-1500N.M
Power 50W~30KW
Input speed 0~4000RPM
Output speed 0~1300RPM
Output type Shaft type
Installation  Flange mounting

 

Product Description

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.

 

Company Profile

 

 

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Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

presicion gearbox

Precision Gearboxes: Accurate Motion Control

Precision gearboxes play a crucial role in achieving accurate motion control in a wide range of applications. Their contribution includes:

1. Reduced Backlash: Precision gearboxes are engineered to minimize backlash, the play between gear teeth. This reduction ensures that motion changes are precisely translated without delay or lost motion.

2. High Gear Ratios: These gearboxes often feature high gear ratios, allowing for fine adjustments and precise control over the movement, even in applications requiring substantial torque.

3. Minimal Vibration: Precision gearboxes are designed to minimize vibration during operation. This feature is crucial in applications where vibration can affect accuracy, such as robotics and precision machining.

4. Consistent Speed: In applications requiring consistent speed, such as conveyor systems, precision gearboxes ensure uniform motion, preventing speed variations that can lead to inaccuracies.

5. Repeatable Positioning: Precision gearboxes enable repeatable and accurate positioning. This is essential for tasks like CNC machining, where components need to be precisely placed for machining operations.

6. Smooth Operation: With optimized gear designs and high-quality manufacturing, precision gearboxes provide smooth and steady motion, crucial for tasks like camera movement in cinematography.

7. Customizable Configurations: Precision gearboxes can be customized to match specific requirements, allowing engineers to choose the appropriate gear ratios, sizes, and features for precise motion control.

8. Automation and Robotics: Precision gearboxes are fundamental in automation and robotics, ensuring accurate and controlled movement for tasks such as pick-and-place operations and assembly.

9. Machine Tools: In machine tools like lathes and mills, precision gearboxes drive the motion of cutting tools, enabling precise shaping and machining of workpieces.

10. Medical Equipment: Precision gearboxes are used in medical devices such as surgical robots and diagnostic equipment, where accurate motion is critical for procedures and measurements.

By offering precise control over motion, minimizing inaccuracies, and enabling consistent performance, precision gearboxes contribute significantly to accurate motion control in diverse industrial and technological applications.

China supplier High Precision Planetary Gearbox High Precision Planetary Reducer Motor Reduction Gearbox Speed Increase Gearbox   cycloidal gearbox	China supplier High Precision Planetary Gearbox High Precision Planetary Reducer Motor Reduction Gearbox Speed Increase Gearbox   cycloidal gearbox
editor by CX 2024-05-09

China Good quality High Efficiency Precision Coaxial Inline Helical Motor Reduction Gearbox sequential gearbox

Product Description

High-Efficiency Precision Coaxial Inline Helical Motor Reduction Gearbox

Product Description

1. Compact structure and simple assembly;

2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods

Detailed Photos

Product Parameters

 

                                                                  ANG Helical Gearbox
Model R17 ~ 187, F37-177, K37-187, S37-97, HB01-26
Input power 0.06kw ~ 5000kw
Input speed 750rpm ~ 3000rpm
Reduction ratio 1/1.3 ~ 1/27000
Input motor AC (1 phase or 3 phase) / DC / BLDC motor
Install type Foot / CHINAMFG shaft / Hollow shaft / Output flange…
Efficiency 94% ~ 98 % for R F K series
Material of housing die-cast aluminum / Cast iron / Stainless steel
Precision of gear Accurate grinding, class 6
Heat treatment Carburizing and quenching
Accessories Brake / Flange / Motor adapter / Torque arm …

Our Advantages

 

Company Profile

 

Certifications

 

 

Exhibition

FAQ

Q: Can you make the gearbox with customization?

A: Yes, we can customize per your request, like power, voltage, speed, shaft size, flange, terminal box, IP grade, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 1pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.

Q: Do you provide technology support?
A: Yes. Our company has a design and development team, we can provide technology support if you
need.

Q: How to ship to us?
A: It is available by air, by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
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Application: Machinery
Function: Change Drive Torque
Layout: Coaxial
Samples:
US$ 300/Piece
1 Piece(Min.Order)

|

Order Sample

1pc for the normal type and design
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

presicion gearbox

Precision Gearbox: Enhancing Mechanical Systems

A precision gearbox is a specialized type of gearbox designed to offer exceptionally accurate and controlled motion in mechanical systems. It enhances mechanical systems in several ways:

1. Accurate Positioning: Precision gearboxes provide precise and repeatable positioning, making them ideal for applications requiring tight tolerances and accurate alignment.

2. Reduced Backlash: Backlash, which is the play between gear teeth, is minimized in precision gearboxes, ensuring minimal lost motion and improved accuracy.

3. High Gear Ratio: Precision gearboxes often feature high gear ratios, enabling fine adjustments and controlled motion even in systems with high torque requirements.

4. Smooth Operation: With minimal vibration and noise, precision gearboxes offer smooth and stable operation, crucial for applications requiring consistent movement.

5. High Torque Transmission: Precision gearboxes are capable of transmitting high levels of torque efficiently and accurately, making them suitable for heavy-duty applications.

6. Optimized Efficiency: Precision gearboxes are engineered to reduce friction losses and energy waste, resulting in improved overall system efficiency.

7. Customization: These gearboxes can be customized for specific applications, allowing engineers to tailor gear ratios, sizes, and configurations to match the system’s requirements.

8. Automation and Robotics: Precision gearboxes are vital components in automation and robotics, where precise movement and positioning are critical for tasks such as assembly, inspection, and handling.

9. Instrumentation: In scientific and analytical instruments, precision gearboxes ensure accurate movement of components, contributing to the precision and reliability of measurements.

10. Aerospace and Defense: Precision gearboxes are used in aerospace and defense applications, where accurate motion and high reliability are essential for tasks such as satellite positioning and guidance systems.

By providing accuracy, stability, and optimized performance, precision gearboxes are fundamental in enhancing the functionality and efficiency of various mechanical systems across industries.

China Good quality High Efficiency Precision Coaxial Inline Helical Motor Reduction Gearbox   sequential gearbox	China Good quality High Efficiency Precision Coaxial Inline Helical Motor Reduction Gearbox   sequential gearbox
editor by CX 2024-04-11

China best Vertical Type Modern reducer planetary gear speed reduction Gearhead electric motor Gearbox car gearbox

Product Description

Model Selection

 

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

Product Parameters

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

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Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation
Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China best Vertical Type Modern reducer planetary gear speed reduction Gearhead electric motor Gearbox   car gearbox	China best Vertical Type Modern reducer planetary gear speed reduction Gearhead electric motor Gearbox   car gearbox
editor by CX 2024-02-16

China manufacturer Precision Electric AC Gear Motor 3 Stage Single Speed Helical Transmission Reduction Gearbox with Good quality

Product Description

Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

Product Details

1. K series helical bevel gearbox:

GK serial is helical bevel type gearboxes, output shafts of GK series geared motors are vertical to input shafts. Each unit consists of 2 stages helical gears and 1 stage bevel gears.

2.Technical data:

Gear unit reduction ratio

3.98 to 197.37

Multi-stage gear unit reduction ratio

94 to 32625

Output torque

125 to 5) (also in reduced backlash version)

Motor power range

0.12 to 200 (0.16 to 268)

3.Different types:

Type

GK39

GK49

GK59

GK69

GK79

GK89

GK99

GK109

GK129

Structure form

K KA KF KAF KAZ KAT KAB

Input power(KW)

0.18-3

0.18-3

0.18-5.5

0.18-5.5

0.37-11

0.75-22

1.1-30

3-45

7.5-90

Transmission ratio

5.36-106.38

5.81-131.87

5.81-131.87

7.14-144.79

7.24-192.18

7.19-197.37

8.95-176.05

8.74-1410.46

8.68-146.07

Allowable torque(N.m)

200

400

600

820

1550

2700

4300

8000

13000

4. First rate equipment

1>Our gear grinding workshop equipped with German Niles gear grinding machines.
2>Performance testing bench for large whole-set gear cases.
3>German P26 gear tester
4>Coordinate measuring machine

Our helical gearmotors of the series R are ideally suited for a multitude of applications. Thanks to our consistent modular system, the helical gearmotors of the series R offer you many combination options. The helical gearmotors of the series R come in either a foot or flange-mounted design making a range of assembly options possible. Especially when you are looking for a space-saving drive solution.

 

Characteristics Features

Low backlash gearmotor designed with flexible and modular concept.

Small size and large center distance transmission structure, with 10% higher torque transmission capacity and load shock resistance.

The FEA design of the casting housing, which improves the running stability by 30% and effectively reduces the noise of the whole machine.

The large-modulus gear design and enhanced bearing arrangement ensure higher reliability and longer service life.

Up to 95% modular design, faster production and logistics cycles.

Higher power density can save you mounting space and the overall structure is more compact.

High reliability and long design life can effectively reduce your use and maintenance costs.

 

Model TYPE

 

R / RF / RX

TYPE SIZE

 

19 /29 / 39 ….. 169 /179

TORQUE RANGE

[Nm]

 

RATIO RANGE

 

1.65 ~ 27001

POWER RANGE

KW

0.12 ~ 160

 

Mounting Arrangements Description

M1-horizontally mounted motor,unit base is at bottom.

M2-motor is vertically mounted downwards.

M3-horizontally mounted motor,unit base is top.

M4-motor is vertically mounted upwards.

M5-horizontally mounted motor,if placed on M1 position,left side 

of unit turns to bottom(view point:towards from motor side).

M6-horizontally mounted motor,if placed on M1 position,left side 

of unit turns to top(view point:towards from motor side)

 

 

Typical application

conveyor belt, Transportation of packaged products, vertical conveyor

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Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 9/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes

Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:

Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.

Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.

Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.

Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.

China manufacturer Precision Electric AC Gear Motor 3 Stage Single Speed Helical Transmission Reduction Gearbox   with Good quality China manufacturer Precision Electric AC Gear Motor 3 Stage Single Speed Helical Transmission Reduction Gearbox   with Good quality
editor by CX 2024-02-03

China Standard High Precision Low Backlash Speed Reduction Stepper Motor Servo Motor Planetary Gearbox automatic gearbox

Product Description

Product Description

 

CHINAMFG is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world. 
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents,  which makes CHINAMFG the most trustable and reliable manufacturer.

 

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLE42-L2SW Planetry Gearbox L2 16 12
20 12
25 12
28 12
35 10
40 10
50 10
70 10
100 10
Adapted motor ∅5-24/ ∅22-2/F31-M3
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L2 96%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Production & Test Equipments

Exhibition

 

HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CHINAMFG a good reputation in the market.

Certificates

Successful Projects

Packaging & Shipping

FAQ

 

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A : Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Any Type
Step: Double-Step
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

presicion gearbox

Types of Precision Gearboxes and Their Functions

Precision gearboxes come in various types, each designed to fulfill specific functions in industries requiring high accuracy and reliability:

1. Planetary Gearboxes: Also known as epicyclic gearboxes, they provide high torque density, compactness, and exceptional precision. They are commonly used in robotics, automation, and aerospace applications.

2. Spur Gearboxes: Spur gears provide simplicity and high efficiency but are mainly used for lower torque applications. They find applications in industries like printing, packaging, and textile machinery.

3. Bevel Gearboxes: Bevel gears transmit power between intersecting shafts and are commonly used in applications with changing motion directions, such as in machine tools and conveyor systems.

4. Worm Gearboxes: Worm gears offer high gear reduction ratios and are known for their self-locking feature. They are used in applications where back driving needs to be prevented, like lifting mechanisms.

5. Helical Gearboxes: Helical gears provide smoother and quieter operation compared to spur gears. They are widely used in precision machinery, robotics, and medical equipment.

6. Planetary Helical Gearboxes: These combine the advantages of planetary and helical gear designs, offering high precision, compactness, and efficiency. They are utilized in industries requiring high precision and torque transmission.

7. Right Angle Gearboxes: Right angle gearboxes, also known as 90-degree gearboxes, change the direction of motion by 90 degrees. They are used in applications where space is limited, such as conveyors and machine tools.

8. Orthogonal Gearboxes: These gearboxes transmit power between non-intersecting shafts at a fixed angle. They are used in applications where shafts are positioned at a specific angle to each other.

9. Coaxial Gearboxes: Coaxial gearboxes have input and output shafts that are in line with each other. They are used in applications where space is limited and straight-line power transmission is required.

10. High Precision Gearboxes: These gearboxes are specially designed for applications requiring extremely high precision, such as in semiconductor manufacturing and metrology equipment.

Each type of precision gearbox offers unique features and advantages, catering to the specific needs of industries that demand high accuracy and reliable motion control.

China Standard High Precision Low Backlash Speed Reduction Stepper Motor Servo Motor Planetary Gearbox   automatic gearbox	China Standard High Precision Low Backlash Speed Reduction Stepper Motor Servo Motor Planetary Gearbox   automatic gearbox
editor by CX 2024-01-10

China Professional ZD 3-200K Reduction Ratio Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping cvt gearbox

Product Description

Model Selection

                 Planetar y gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. 

• Model Selection

Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Range Of Planetary Gearbox

Other Products

Company Profile

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Type: Planetary Gear Box
Size: 60mm-160mm
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

  • Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
  • Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

The choice between a coaxial and parallel shaft arrangement depends on factors such as available space, mechanical requirements, and the desired layout of the overall system. Coaxial arrangements are advantageous when space is limited, while parallel arrangements offer more design flexibility for accommodating various spatial constraints.

planetary gearbox

Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes

Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:

Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.

Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.

Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.

Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.

Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.

Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.

Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.

Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.

Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.

Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.

planetary gearbox

Design Principles and Functions of Planetary Gearboxes

Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:

  • Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
  • Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
  • Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
  • Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
  • Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
  • Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
  • Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
  • Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
  • Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.

China Professional ZD 3-200K Reduction Ratio Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   cvt gearbox	China Professional ZD 3-200K Reduction Ratio Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping   cvt gearbox
editor by CX 2023-11-14

China manufacturer Dh200-5 Dh150LC-7 Dh215-7 Dh220-5 Dh220-7 Dh220-9 Dh220-10 Dh225-9 Dh258 Dh258LC-7 Dh280 Dh290b Dh300-5 Gearbox for Excavator Travel Reduction Travel Motor Assy automatic gearbox

Product Description

DH200-5 DH150LC-7 DH215-7 DH220-5 DH220-7 DH220-9 DH220-10 DH225-9 DH258 DH258LC-7 DH280 DH290B DH300-5 Gearbox For Excavator Travel Reduction Travel Motor Assy

Product Parameter

Product

   Travel Gearbox

Part No

   DH200-5 DH150LC-7 DH215-7 DH220-5 DH220-7

Warranty

 6-12 Month

Condition

   100% New

MOQ

1 Piece

Payment

T/T, Alibaba Trade Assurance, Paypal, etc

Delivery Time

1-2 working days

Packing

Wooden box Ex Standard exporting packing

Transport

By sea/air/express (DHL/FEDEX/TNT/UPS/EMS/City-line)

Our Travel Gearbox Advantages

1. Completely, assembly, and ready to installed in your excavators.

2. With MOTOR,

3. All components are produced by us.

4. All new, undamaged.

5. Painted or Unpainted, depend on requirement

6. 90 days warranty, call or email with any questions.

7. Plywood Case Packing, free of fumigation

8. Deliver to CZPT by Sea, Air, or Carrier.

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E307 E307 TRAVEL MOTOR ASSY TRAVEL MOTOR ASSY


More Travel Gearbox model we can offer

 

EXCAVATOR MODELS
CATERPILLA*R E70 E70B E70B-7 E70C E120 E140B
  E200B E240 E240B E300B E305 E311
  E312 E312B E312C E315 E315B E315C
  E325 E325B E330 E330B E330C E340B
  E450          
 PC SERIES PC45 PC50 PC50-2 PC50-5 PC55 PC90
  PC60 PC60-2 PC60-3 PC60-5 PC60-6 PC60-7
  PC100 PC100-3 PC100-5 PC100-6 PC150 PC150-3
  PC120 PC120-3 PC120-5 PC120-6 PC150-5  
  PC200-1 PC200-2 PC200-3 PC200-5 PC200-6 PC200-7
  PC220-1 PC220-3 PC220-5 PC220-7 PC75  PC80
  PC300-3 PC300-5 PC300-6 PC300-7    
  PC400 PC400-3 PC400-6 PC450 PC450-6  
HITACHI– EX60-1 EX60-2 EX60-3 EX60-5 EX60-6 EX70
  EX100 EX100-2 EX80-5 EX135 EX160-1  
  EX120 EX120-2 EX120-5 EX120-6 EX120-7  
  EX200-1 EX200-2 EX200-3 EX200-5 EX200-6 EX210-1
  EX220-1 EX220-2 EX220-3 EX220-5 EX220-6 EX270
  EX300-1 EX300-2 EX300-3 EX300-5 EX330  
  EX400 EX400-3 EX450 EX450-5 EX500-3  
  ZX55 ZX120 ZX200 ZX230    
  UH04 UH07-5 UH07-7 UH160 KH120-2  
KATO HD55 HD100 HD140 HD140-3    
  HD250 HD250-1 HD250-2 HD250G HD250-7  
  HD300 HD307 HD400 HD400-2 HD400-5 HD400-7
  HD450 HD450-2 HD450-7 HD450SE HD400SEM  
  HD550 HD550-2 HD550-3 HD550-5 HD550-7  
  HD700-2 HD700-5 HD700-7 HD770-1 HD770-2  
  HD800-1 HD800-2 HD800-5 HD800-7 HD820  
  HD880-1 HD880-2 HD880-5 HD900-5 HD900-7 HD1880-1
  HD1220 HD1250 HD1250-5 HD1250-7 HD120-7(6D102)
KOBELCO SK09 SK50 SK55 SK130 SK135 SK160
  SK60 SK60-3 SK60-6 SK60-7 SK70-6 SK55
  SK100-1 SK100-3 SK100-5 SK120 SK120-3 SK120-5
  SK200-1 SK200-2 SK200-3 SK200-5 SK200-6 SK200-6E
  SK200-7 SK210-6 SK220-1 SK220-3 SK230 SK230-6E
  SK230-8 SK260 SK300 SK310 SK310-3 SK330
  SK330-8 SK450-1        
SUMITOMO SH30 SH40 SH60 SH75 SH100 SH130
  SH120 SH120A1 SH120-3 SH120-6 SH120A3  
  SH200 SH200A1 SH200A3 SH220 SH260 SH265
  SH280 SH280DJ SH280EJ SH280F2 SH280FG-2 SH280FG
  SH300 SH340 SH340EJ SH340F1 SH340F2 SH350
  SH160 SH160-2 SH430 SH430FJ LS280 SH915
HYUNDAI R55 R60 R80-8 R130 R170  R180
  R200 R200-5 R210 R210-3 R210-5  
  R220 R220-5 R300 R250 R250-5  
  R305-7 R310 R320-7 R335-7    
DAEWOO DH55 DH60 DH60-5 DH200-5    
  DH220-2 DH220-3 DH220-5 DH225-7 DH250-7 DH220-7
  DH258-7 DH280 DH300      

More Excavator Spare Parts

 

Engine Assembly Final Drive Assy Hydraulic Pump Gear Pump
Swing Motor Travel Motor Fan Motor Electrical Parts
Swing Gearbox Travel Gearbox Relief Valve Distribution Valve
Available Engine Parts Radiator Main Valve Belt
Liner Kit Piston Piston Ring Engine Bearing
Cylinder Block Gasket Kit Gasket Head Crankshaft
Valve Valve Seat Valve Xihu (West Lake) Dis. Nozzle
Bearing Accelerator Motor Transmitter Pressure Switch
Flameout Solenoid Monitor Fan Cooling Oil Filter

Company Profile

Xihu (West Lake) Dis.an Machiney Equipment Co., Ltd.

HangZhou Xihu (West Lake) Dis.an Machinery Co., Ltd (EB Seals) is a professional supplier for hydraulic breaker parts and excavator parts and OEM hydraulic seals manufacturer. We specialize in completed seal kits and separate seals for hydraulic breaker and excavator more than Ten years in HangZhou, China. 
HangZhou Xihu (West Lake) Dis.an supply almost all brands breakers’ parts like Seal kits, Diaphragm, Piston, Chisel, Wear Bush upper and lower, Rod Pin, Through Bolts, Side Bolts, Control Valve,Front Head, Cylinder, Accumulator, N2 Gas Charging Kit, etc. We insist on high quality parts with genuine and OEM after market replacement parts. 
Specializes in:
–Hydraulic hammer breaker
–Hydraulic breaker parts

Our Service

1.  We have advanced technology, professional team and 100% testing by comprehensive power hydraulic pump testing facilities originally or China made.

2.  Competitive price to support the qualified hydraulic pumps to you.

3.  The larger quantity you order, the better price and faster delivery we can supply

Certifications

Our product have been supplied to over 70 companies of more than 30 countries
Certificate such as CE, ISO, can also be a proof of our quality.

After Sales Service

After sending, we will track the products for you once every 2 days, until you get the products. When you got the goods, test them, and give me a feedback.If you have any questions about the problem, contact with us, we will offer the solve way for you.

FAQ

Q1. How many days for the delivery time ?

It is about 3-7 working days after the order confirmation.

Q2. What kind of payments you accept?
Now we accept T/T, L/C or Western Union, other terms also could be negotiated, Recommended Trade Assurance to guarantee buyer’s property.

Q3. Are you able to manufacturing products according to customer’s design?
Sure, we have made many special orders from oversea for 15 years. So we have enough ability to deal with any cases. OEM certificate is available to provided.

Q4. What’s your advantages in the machinery manufacturing industry?
Fast delivery time, High quality products, Best customer service, Adopting the latest production technology.

Q5. Which countries have you been exported recently?
Canada, Australia, Peru, Egypt, Brazil, Mexico, South Africa, etc.

Q6. Are you sure that your product will fit my excavator?
We have different brand hydraulic breaker. Show me your model number or how many tons excavator, and we can give you best match products.

Q7. How about the packing of the goods?
Standard export package, wood cases, or as customers’ demands.

Application: Excavator
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Type: Planetary Gear Box
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Differences Between Inline and Right-Angle Planetary Gearbox Configurations

Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:

Inline Planetary Gearbox:

  • Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
  • Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
  • Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
  • Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
  • Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.

Right-Angle Planetary Gearbox:

  • Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
  • Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
  • Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
  • Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
  • Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.

Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China manufacturer Dh200-5 Dh150LC-7 Dh215-7 Dh220-5 Dh220-7 Dh220-9 Dh220-10 Dh225-9 Dh258 Dh258LC-7 Dh280 Dh290b Dh300-5 Gearbox for Excavator Travel Reduction Travel Motor Assy   automatic gearbox	China manufacturer Dh200-5 Dh150LC-7 Dh215-7 Dh220-5 Dh220-7 Dh220-9 Dh220-10 Dh225-9 Dh258 Dh258LC-7 Dh280 Dh290b Dh300-5 Gearbox for Excavator Travel Reduction Travel Motor Assy   automatic gearbox
editor by CX 2023-10-25